Product Description

T Series Bevel Gearbox Cast Iron Helical Gearbox for Agricultural Machinery

Product Description

Components:
1. Housing: Gray Cast Iron
2. Gear Set: Spiral Bevel Gear Pair
3. Input Configurations:
Single Keyed Input Shaft
Double Keyed Input Shafts
4. Output Configurations:
Single Keyed Output Shaft
Double Keyed Output Shafts

Feature
1. Sturdy cast iron gear box, hardened spiral bevel gears meshed in pairs, and strong bearings all contributing to reliable and optimized performance.
2. A wide range of frame sizes, can be configured with different shaft configurations and gear ratio.
3. Low noise, light vibration and large load capacity.
4. Multiple mounting positions.
5. Spiral bevel gears can be bidirectional rotation, smooth operation at low or high speed.

Product Parameters

Detailed Photos

Quality Control Standards

1. Body / Box Body
(1) The section of the cover and the body shall be smooth and smooth to ensure tight assembly. Check the contact tightness of the section, that is, the insertion depth of the plug ruler less than 0.05mm shall not be greater than 1 / 3 of the section.
(2) The upper cover and the body shall not crack, and the kerosene inspection shall not contain leakage.
 
2. Dute Line Cylindrical Gear
(1) The gear shall not have defects in burrs, cracks, fractures, etc.
(2) gear engagement that the tooth height and tooth width is not greater than 20%.
(3) gear must be correctly engaged after assembly and its contact area shall meet the provisions in Table 1.
(4) The side clearance of gear engagement shall meet specified in Table 2.
(5) The top gap of the gear engagement is 0.2~0.3m (m is the normal modulus).
(6) Check the side and top clearance of the gear by pressure lead method and if not in accordance with Articles (4) and (5), the center distance may be corrected in Table 2 and (5)
(7) The center distance limit deviation of both gears shall meet the provisions in Table 3.
(8)The parallelism of the gear centerline on the tooth width is not greater than that specified in Table 4
(9)The radial beat of the gear rim shall not be greater than that specified in Table 5
(10)The maximum allowable wear value of tooth thickness at the gear section circle shall meet Table 6.
 
3. Bevel Gear Wheel
(1) The gear must be smooth without burrs, scars, cracks, etc.
(2) The limit deviation of the clip angle of the gear shaft is specified in Table 7.
(3) The displacement of gear centerline shall not be greater than specified in Table 8 and the displacement inspection method is shown in FIG. 4.
(4) The side gap of gear engagement shall meet the provisions in Table 9
(5) Top gap of gear engagement is 0.2~0.3m.(The m is the large-end module number)
(6) The displacement of the gear cone shall not be greater than that specified in Table 10

Company Profile

Ocheng machinery equipment is subcompany of China YanFeng group ,which was found in 1987 .The company’existing plant area is 60000 square meters.It has advanced experimental test equipment and production line in the industry,In recent years,it has spent 30 million yuan to purchase more than 30 high-precision CNC machine tools,more than 200 various types of machine tools ,and fixed assets of more than 500 million yuan.
 
We specializing in R & D and manufacturing  of various gear reducers, different types of chillers, film blowing machines, bag making machines, bubble film machines, printing machines, recycling machines ,motorcycle accessories and other machine assembly parts etc.we have got certificate such as ISO9001 and etc ,Who provide professional NON-STHangZhouRD products with complete design and customization to satisfy your requirement.
 
We has gathered a batch of outstanding professional team with more than 10 years’ experience in this industry. Adopting brand-new modulation, the productions of our company are featured by short delivery time, high performance and more stable operation.
 
Our products sell well all over the country and are exported to Southeast Asia, the Middle East, Central Asia, Russia, Europe, South America, North America, Africa, dozens of countries and regions, winning a good market response and customer reputation.
 
We pay close attention to internal management, after-sales service, scientific and technological progress and information. We continue to grow and develop at the same time.

FAQ

Q:Where is your product mainly exported?

A:Our products are mainly exported to Japan, the United States, Germany, Southeast Asia and other countries and regions. Our customers include many OEM customers specializing in construction machinery. We have partnered with several of the Fortune 500 companies to become 1 of their major foundry suppliers in China.

Q:How to provide goods?

A:Usually we will ship the goods to the sea. The factory is only 460 kilometers away from the port. It is very convenient and convenient to transport the goods to any other country. Of course, if your cargo is very urgent, HangZhou Airport and ZheJiang Airport are also nearby.

Q:What is the payment term?

A:When we provide you with a quotation, we will negotiate with you: EXW, FCA, FOB, CIF, CRF, DAP Etc. For mass production, you need to pay 30% of the deposit before production and 70% of the balance before shipment. Our most common way is T/T.

Q:How to ensure the quality of your products?

A:First, we will check after each process. For finished products, according to customer requirements and international standards.

Q:How many employees does your company have?

A:We now have more than260 employees, including 36 engineers and 16QCs.

Q:What is the ability of your company?

A:We have a number of production lines with a monthly production capacity of 1,600 units and an annual production capacity of 20,000 units.

Q:What information should we provide before placing an order about gear reducer ?

A:a) Type of gearbox, ratio, input and output type, input flange, mounting position and motor information.
b) Shell color.

Q:Can we purchase 1 piece for each product for quality inspection?

A:Yes, we are very happy to accept the test order for quality inspection.

Q:How long is your delivery time?

A:If the goods are in stock, it is usually 5-10 days. If the goods are not in stock, it is 15-30 days.

Q:Can you customize the product?

A:Yes, we can provide customized products based on customer’s drawings or samples.

Q:What applications does your product apply to?

A:Our gearboxes are widely used in textile, food processing, beverage, chemical, escalator, automatic storage equipment, metallurgy, tobacco, environmental protection, logistics and other fields. 

Q:What products can you offer?

A:We specialize in gear reducer film blowing machines, bag making machines, bubble film machines

Q:Are you a direct manufacturer or a trading company?

A:We have our own factory and 2 machining centers, and we also have our own international sales department. We produce and sell ourselves.

Q:How long can I receive feedback after we ask?

A:We will respond to you within 12 hours of the working day.

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Contribution of Agricultural Gearboxes to Farming Machinery Versatility

Agricultural gearboxes play a pivotal role in enhancing the overall versatility of farming machinery. Here’s how they contribute:

• Variable Speeds: Agricultural gearboxes enable machinery to operate at different speeds, allowing farmers to adapt to various tasks. For instance, tractors equipped with adjustable gearboxes can efficiently switch between plowing, seeding, and harvesting.
• Torque Management: Gearboxes control torque delivery to match the requirements of different operations. This ensures optimal power transmission and prevents overloading during tasks like tilling or lifting heavy loads.
• Multi-Functionality: Many farming machines are designed to perform multiple tasks. By incorporating versatile gearboxes, these machines can efficiently switch between functions without requiring major modifications.
• Attachment Compatibility: Farm machinery often requires attachments like mowers, plows, or sprayers. Agricultural gearboxes can be designed to accommodate various attachments, increasing the machinery’s utility and adaptability.
• Adjustable Ratios: Some gearboxes allow operators to change gear ratios on-the-fly. This adaptability is essential for tasks that demand precise control over speed and torque, such as precision planting or spraying.
• Efficient Power Distribution: Gearboxes help distribute power from the engine to different components of the machinery, such as wheels, axles, and implements. This efficient power distribution ensures effective utilization of energy.
• Task-Specific Optimization: Different farming tasks have specific requirements. Agricultural gearboxes can be tailored to optimize machinery performance for tasks ranging from soil preparation to crop maintenance.
• Enhanced Maneuverability: Gearboxes can enable machinery to change directions easily and navigate tight spaces. This is especially valuable in tasks like plowing fields or maneuvering within orchards.
• Adapting to Terrain: Versatile gearboxes allow machines to adapt to different terrains, ensuring consistent performance on various surfaces like hills, slopes, or uneven ground.
• Seasonal Flexibility: Farming involves seasonal tasks that vary in demand and complexity. Gearboxes offer the flexibility to optimize machinery for specific tasks during different seasons, enhancing overall efficiency.

Agricultural gearboxes are a cornerstone of farming machinery versatility, enabling farmers to accomplish a wide range of tasks efficiently and effectively.

Specific Safety Precautions for Agricultural Gearbox Operation

Operating agricultural machinery with gearboxes requires careful attention to safety to prevent accidents and ensure the well-being of operators and bystanders. Here are some specific safety precautions associated with agricultural gearbox operation:

• Read the Manual: Familiarize yourself with the manufacturer’s manual for the specific gearbox and machinery. It provides valuable information about proper operation, maintenance, and safety guidelines.
• Proper Training: Ensure that operators are trained in the safe operation of the machinery, including how to engage and disengage the gearbox, adjust speeds, and handle emergencies.
• Protective Gear: Operators should wear appropriate protective gear, such as helmets, gloves, safety goggles, and sturdy footwear, to reduce the risk of injury from debris, moving parts, or other hazards.
• Clear Workspace: Before operating the machinery, clear the area of obstacles, debris, and bystanders. Ensure a safe distance between the machinery and people.
• Secure Attachments: If the gearbox is used in conjunction with attachments, ensure that they are properly secured and mounted according to manufacturer guidelines to prevent detachment during operation.
• Engage Safely: Engage the gearbox and start the machinery only after ensuring that all personnel are at a safe distance and that the machinery is on stable ground.
• Avoid Loose Clothing: Operators should avoid wearing loose clothing or accessories that could get caught in moving parts.
• Emergency Stops: Familiarize yourself with the location of emergency stop buttons and switches on the machinery and be prepared to use them if needed.
• Regular Maintenance: Perform routine maintenance checks on the gearbox and machinery to ensure that all components are in proper working condition. Replace worn parts and lubricate components as recommended by the manufacturer.
• Shut Down Properly: When finishing a task, disengage the gearbox, shut off the machinery, and engage any safety locks to prevent accidental starts.

Following these safety precautions can greatly reduce the risk of accidents and injuries when operating agricultural machinery with gearboxes. Always prioritize safety to create a secure working environment for everyone involved.

Role of Agricultural Gearboxes in Agricultural Machinery

An agricultural gearbox is a specialized type of gearbox used in various agricultural machinery and equipment. It plays a crucial role in the proper functioning of agricultural equipment by transmitting power and torque from the engine to the different components that perform specific tasks in the field.

Agricultural gearboxes are designed to withstand the demanding conditions of agricultural operations, including exposure to dust, dirt, moisture, and heavy loads. They are commonly used in a wide range of agricultural machinery, including tractors, combines, tillers, sprayers, and more.

The primary functions of agricultural gearboxes include:

• Power Transmission: Agricultural gearboxes transmit power from the engine to various components, such as wheels, blades, and belts, enabling them to perform their respective tasks.
• Speed Control: Gearboxes allow operators to control the speed and output torque of agricultural machinery. Different tasks require different speeds and levels of torque, and gearboxes provide the necessary adjustments.
• Direction Change: Many agricultural operations require changing the direction of rotational motion. Gearboxes enable smooth and efficient direction changes without the need for complex mechanical arrangements.
• Adaptation to Tasks: Agricultural gearboxes are equipped with various gears and shafts that can be configured to match the requirements of specific tasks, such as plowing, planting, harvesting, and more.

These gearboxes come in different configurations, such as straight-cut gears, helical gears, and planetary gears, depending on the specific application and requirements. The choice of gearbox type, gear ratio, and design factors contribute to the overall performance, efficiency, and durability of agricultural machinery.

Regular maintenance and lubrication are essential to ensure the longevity and reliable operation of agricultural gearboxes. Proper care and upkeep help prevent premature wear and damage, ensuring that the machinery performs optimally throughout the farming seasons.

editor by lmc 2024-11-27