Reductores de tornillo sin fin
Worm Gear Units: Enhancing Performance and Versatility
Worm gear units are a crucial component in various industrial applications, offering exceptional performance and versatility. With a separable motor mounting flange and housing that incorporates an oil seal, these gear units provide a reliable solution while minimizing the risk of damaging the seal during replacement of the input flange. Moreover, the inclusion of O-Rings in the aside covers ensures a secure and efficient seal, replacing traditional flat gaskets.
One notable feature of worm gear units, particularly in sizes 03-04-05, is the ability to rotate the feet without disassembling them. Additionally, the versions with swinging aside covers allow for lateral flanges to be easily fitted on both sides using simple fixing screws, enhancing flexibility during installation.
The worm screw of these gear units boasts a ZI involute profile, leading to improved performance and reduced temperature. The precise coupling of the worm screw and worm wheel ensures smooth operation, making these units highly efficient in transmitting power.
To ensure long-lasting durability, the gearboxes and motors are coated with RAL 9022 aluminium colour epoxy powder. This protective layer safeguards against oxidation and minimizes the risk of micro-blowholes that may occur during die-casting processes.
For enhanced adaptability, the CHPC pre-stage gears, already included in the CHM catalogue, can be mounted with this range of worm gear units. This allows for gear ratios of up to 1:300, making them suitable for a wide range of applications. In cases where larger reductions are required, two gears can be combined using an appropriate kit, expanding the product's utility.
Key Features of Worm Gear Units:
- A separable motor mounting flange and housing design for easy replacement
- O-Rings in aside covers for efficient sealing
- Rotatable feet in specific sizes for simplified installation
- ZI involute profile worm screw for improved performance and temperature reduction
- RAL 9022 aluminium colour epoxy powder coating for protection against oxidation
- Compatibility with CHPC pre-stage gears for increased gear ratios
Installation, Maintenance, and Replacement:
Installing worm gear units is a straightforward process. Begin by securing the separable motor mounting flange to the desired surface, ensuring proper alignment for efficient power transmission. Regular maintenance involves inspecting the O-Rings and aside covers for any signs of wear or damage. Lubrication should be applied periodically to ensure smooth operation and extend the lifespan of the gear unit. In cases where replacement is necessary, carefully follow the manufacturer's instructions to ensure a seamless transition.
Our Other Quality Products:
At our company, we take pride in supplying a wide range of high-quality industrial products. In addition to worm gear units, we offer various plastic gears, agricultural gearboxes, power output shafts, sprockets, fluid couplings, gears and racks, detachable chains, pulleys and belts, planetary gearboxes, timing pulleys, bushings, and more. Our products are meticulously crafted to meet industry standards and provide reliable solutions for your specific needs. We strive to offer competitive prices, exceptional customer service, and welcome inquiries for customized solutions based on your unique requirements.
Preguntas y respuestas:
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1. How do worm gear units enhance performance?
Worm gear units, with their ZI involute profile and precise coupling, offer improved performance by efficiently transmitting power while reducing temperature.
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2. What is the significance of O-Rings in worm gear units?
O-Rings in the aside covers of worm gear units replace traditional flat gaskets, providing a more secure and efficient seal.
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3. Can worm gear units be easily installed?
Yes, worm gear units are designed for easy installation. The separable motor mounting flange simplifies the process, ensuring proper alignment and efficient power transmission.
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4. What maintenance is required for worm gear units?
Routine maintenance involves inspecting the O-Rings and aside covers for wear or damage, and applying lubrication to ensure smooth operation and extend the unit's lifespan.
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5. ¿Qué otros productos ofrece su empresa?
In addition to worm gear units, we supply a diverse range of industrial products including plastic gears, agricultural gearboxes, sprockets, pulleys, and more. Contact us for further information on our comprehensive product range.
Sobre nosotros
¡Garantizamos productos de primera calidad a los mejores precios en China! Aceptamos pedidos especiales y, si está interesado en alguno de nuestros productos, no dude en comunicarse con nosotros para obtener información más detallada. Nos aseguramos de que nuestros productos sean seguros, de alta calidad y a un precio razonable. Comuníquese con nosotros lo antes posible si desea obtener más información. Estamos ansiosos por cooperar contigo!
Una gran parte de nuestros productos se exporta a Europa y América, con opciones estándar y personalizadas disponibles. Podemos fabricar según sus dibujos o muestras, utilizando materiales estándar o según sus requisitos específicos. Elegirnos significa elegir confiabilidad.
Materiales disponibles
1. Acero inoxidable: SS201, SS303, SS304, SS316, SS416, SS420
2. Acero: C45 (K1045), C46 (K1046), C20
3. Latón: C36000 (C26800), C37700 (HPb59), C38500 (HPb58), C27200 (CuZn37), C28000 (CuZn40)
4. Bronce: C51000, C52100, C54400, etc.
5. Hierro: 1213, 12L14,1215
6. Aluminio: Al6061, Al6063
7.OEM según su solicitud
Tratamiento de superficies
Recocido, canonización natural, tratamiento térmico, pulido, niquelado, cromado, galvanizado, pasivación amarilla, pasivación dorada, satinado, pintura superficial negra, etc.
Método de procesamiento
Mecanizado CNC, punzonado, torneado, fresado, taladrado, rectificado, brochado, soldadura y montaje.
Control de calidad y certificado
Los técnicos realizan autocontrol en la producción, control final antes del paquete por parte de un inspector de calidad profesional.
ISO9001:2008, ISO14001:2001, ISO/TS 16949:2009
Paquete y plazo de entrega
Tamaño: Dibujos
Caja/contenedor de madera y paleta, o según especificaciones personalizadas.
Muestras de 15 a 25 días. Pedido oficial de 30 a 45 días.
Puerto: Puerto de Shanghái/Ningbo