China Best Sales CZPT Wheel Gearbox on Valmont Center CZPT and Lateral Move Irrigation System cycloidal gearbox

Descrição do produto

UMC is the industry leader in gearbox technology. Over our 40 year history we have introduced many industry changing gearboxes such as the patented TNT gearbox, the 740, the 760, the 775 and more. We continue to define and redefine industry standards for gearbox performance, quality, features and technology. Our gearboxes are purpose built to do the job. Never over-engineered.

UMC stands behind its products and is committed to manufacturing the best products for a global market.

740-U 50:1 Ratio

Designed for longer spans, larger wheels, and heavier towers.
 

Características e benefícios

  • 2.25 inch output shaft
  • 50:1 gear ratio
  • Cartridge input and output seals
  • Larger input bearings
  • Input shaft guard
  • External seal protectors for input and output seals
  • Top oil fill plug
  • Universal mounting pattern
  • Full cycle expansion chamber with stainless steel cover
  • Filled with extreme pressure worm gear oil
  • Steel output shaft and input shaft
  • Tapered roller bearings
  • Includes carriage bolts and nuts
  • Dual ended input shaft

740-UV 52:1 Ratio
Designed for longer spans, larger wheels and heavier towers where an extended output shaft is required.
 This gearbox has all the same capabilities, features and benefits that the standard 740 has with a few tweaks. The output shaft is extended, the gear ratio is 52:1 and the input shaft is made of ductile iron with a 25° pressure angle allowing this gearbox to be used on center CHINAMFG and lateral move/ linear systems that come standard with these specifications.

Características e benefícios

  • 2.25 inch extended output shaft
  • 52:1 gear ratio with 25° pressure angle
  • Cartridge input and output seals
  • Larger input bearings
  • Input shaft guard
  • External seal protectors for input and output seals
  • Top oil fill plug
  • Universal mounting pattern
  • Full cycle expansion chamber with stainless steel cover
  • Filled with extreme pressure worm gear oil
  • Steel output shaft and ductile iron input shaft
  • Tapered roller bearings
  • Includes carriage bolts and nuts
  • Dual ended input shaft

 

760-UV Gearbox

Designed for corner systems and lateral move carts where an extended output shaft is required

 

Growers typically use UMC’s 760-UV gearbox for the most extreme applications where an extended output shaft is required. The gearbox is designed for higher annual hours of operation while handling the heavy loads experienced on corner systems and lateral move carts as well as the most extreme field conditions where wheel rutting is prominent, soil is heavy, and tower weights are higher.

 

The UMC 760-UV final drive gearbox is our largest and most durable gearbox with an extended output shaft. It features a larger-diameter bull gear than the standard 740 series to handle 20% higher torque. It also features a 2.5″ output shaft to accommodate more overhung load. It is designed for use on center pivots, corners, lateral move/ linear irrigation systems and carts where a 52:1 gear ratio and extended output shaft are standard specifications.

Características e benefícios

  • 2.5″ output shaft
  • 52:1 gear ratio with a 25° pressure angle
  • Unique dual input and output seal design
  • 20% more torque capacity than the standard 740
  • Bronze gear optional
  • Larger input bearings
  • Input shaft guard
  • External seal protectors for input and output seals
  • 11-Bolt mounting pattern
  • Full cycle expansion chamber with aluminum cover
  • Filled with extreme pressure worm gear oil
  • Steel output shaft and ductile iron input shaft
  • Tapered roller bearings
  • Includes carriage bolts and nuts
  • Dual ended input shaft

TNT-2 Gearbox

Designed for applications where the irrigation system may need to be towed

 

This gearbox is the perfect solution for a towable irrigation system. Growers typically prefer this gearbox over a gearbox with a towable hub. Simply disengage the worm and tow your system to its working location, then re-engage the worm and you are ready to run. The CX coupler is the perfect compliment for the TNT-2 gearbox due to the ability to control coupler disengagement at the gearbox.

 

The UMC patented TNT-2 final drive gearbox is designed specifically for applications where a center CHINAMFG or lateral move/ linear irrigation system needs to be towed. The gearbox provides the ability to disengage the worm gear and allows users to move systems from 1 area to another without requiring a Towable Hub add on.

Características e benefícios

  • 2.25″ output shaft
  • 50:1 gear ratio
  • Dual input seals with triple lip output seals
  • Bronze gear optional
  • Input shaft guard
  • External seal protectors for input and output seals
  • Top oil fill plug
  • 11-Bolt mounting pattern
  • Full cycle expansion chamber with stainless steel cover
  • Filled with extreme pressure worm gear oil
  • Steel output shaft and input shaft
  • Tapered roller bearings
  • Includes carriage bolts and nuts
  • Dual ended input shaft

 
 

760-UV Bronze Gearbox

Designed for the most extreme conditions where an extended output shaft is required.

 

Growers typically use The UMC 760-UV bronze gearbox for the most extreme applications where an extended output shaft is required. The gearbox is designed for higher annual hours of operation while handling the heavy loads experienced on corner systems and lateral move carts as well as the most extreme field conditions where wheel rutting is prominent, soil is heavy, and tower weights are higher.

 

The UMC 760-UV Bronze final drive gearbox is our largest and most durable gearbox with an extended output shaft designed for the most extreme growing conditions. It features a high strength aluminum bronze bull gear and a heat treated steel worm gear giving it a much higher load capacity than the standard 760-UV. Additionally, this gear combination greatly reduces gear wear, extending the useful life of the gearbox. It also features a 2.5″ output shaft to accommodate more overhung load. It is designed for use on center pivots, corners, lateral move/ linear irrigation systems and carts where a 52:1 gear ratio and extended output shaft are standard specifications.

Características e benefícios

  • 2.5″ output shaft
  • 52:1 gear ratio with a 25° pressure angle
  • Unique dual input and output seal design
  • Bronze Gear
  • Heat Treated Steel Worm Gear
  • Larger input bearings
  • Input shaft guard
  • External seal protectors for input and output seals
  • 11-Bolt mounting pattern
  • Full cycle expansion chamber with aluminum cover
  • Filled with extreme pressure worm gear oil
  • Steel output shaft
  • Tapered roller bearings
  • Includes carriage bolts and nuts
  • Dual ended input shaft
  • Also Available Assembled in the USA

CHINAMFG is the industry leader in gearbox technology. Over 37 year history they have introduced many industry changing gearboxes such as the patented TNT gearbox, the 740, the 760, the 775 and more. CHINAMFG continue to define and redefine industry standards for gearbox performance, quality, features and technology. CHINAMFG gearboxes are purpose built to do the job. Never over-engineered.UMC stands behind its products and is committed to manufacturing the best products for a global market.

  /* 10 de março de 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Aplicativo: Motor, Agricultural Machinery, Agricultural
Função: Redução de velocidade
Dureza: Endurecido
Tipo: Minhoca e Roda de minhoca
Material: Cast Iron
Manipulate Way: Semi-Automatic Manipulation
Personalização:
Disponível

|

Pedido personalizado

caixa de engrenagens agrícola

Avanços tecnológicos no design de caixas de engrenagens agrícolas

Avanços no design de caixas de engrenagens agrícolas melhoraram significativamente a eficiência, durabilidade e desempenho dos equipamentos agrícolas. Aqui estão alguns avanços tecnológicos notáveis:

  • Materiais e Fabricação: O uso de materiais avançados, como ligas de alta resistência e materiais compostos, aumentou a durabilidade e a longevidade dos componentes da caixa de engrenagens. Técnicas de fabricação de precisão, incluindo projeto auxiliado por computador (CAD) e usinagem de controle numérico computadorizado (CNC), garantem tolerâncias rígidas e desempenho confiável.
  • Design do dente da engrenagem: Perfis modernos de dentes de engrenagem, como engrenagens cônicas helicoidais e espirais otimizadas, reduzem ruído, vibração e desgaste. O design avançado de dentes também melhora a eficiência da transmissão de potência e a distribuição de carga.
  • Vedação e Lubrificação: Tecnologias de vedação aprimoradas, como vedações de lábio duplo e vedações de labirinto, ajudam a evitar que contaminantes entrem nas caixas de engrenagens, ao mesmo tempo em que retêm lubrificantes. Sistemas avançados de lubrificação, incluindo lubrificação automática e formulações de óleo aprimoradas, estendem os intervalos de manutenção e aumentam a eficiência.
  • Controles eletrônicos: Caixas de engrenagens agrícolas se integram cada vez mais com sistemas de controle eletrônico. Sensores e atuadores fornecem dados em tempo real sobre o desempenho da caixa de engrenagens, permitindo monitoramento de condições, manutenção preditiva e ajustes para otimizar a operação da máquina.
  • Caixas de engrenagens inteligentes: Algumas caixas de engrenagens agrícolas são equipadas com recursos inteligentes, como sensores de carga, monitores de temperatura e sistemas de feedback. Esses recursos aumentam a precisão, a segurança e o desempenho geral do equipamento.
  • Transmissão de potência híbrida: A integração de sistemas de transmissão de energia híbridos, combinando motores de combustão interna com motores elétricos, permite uma entrega de energia mais eficiente e consumo de combustível reduzido. As caixas de engrenagens desempenham um papel crucial no gerenciamento da distribuição de energia nesses sistemas.
  • Impacto Ambiental Reduzido: Avanços no design de engrenagens contribuem para reduzir o impacto ambiental. Caixas de engrenagens mais silenciosas e eficientes minimizam a poluição sonora e o consumo de energia, ao mesmo tempo em que atendem às regulamentações de emissões.
  • Personalização e modularidade: Algumas caixas de engrenagens agrícolas modernas oferecem designs modulares que permitem aos agricultores personalizar relações de transmissão, velocidades de saída e outras especificações para atender a tarefas e condições específicas.
  • Simulação e Teste: Simulações de computador e métodos de teste avançados, como análise de elementos finitos (FEA) e dinâmica de fluidos computacional (CFD), ajudam a otimizar o projeto da caixa de engrenagens, reduzir os custos de prototipagem e garantir a confiabilidade antes da produção.

Esses avanços contribuem coletivamente para a evolução das caixas de engrenagens agrícolas, tornando as máquinas agrícolas mais eficientes, ecologicamente corretas e adaptáveis às necessidades em constante mudança da agricultura moderna.

caixa de engrenagens agrícola

Tipos de equipamentos agrícolas que incorporam caixas de engrenagens agrícolas

Caixas de engrenagens agrícolas desempenham um papel vital em vários equipamentos agrícolas, aumentando sua eficiência e permitindo que realizem tarefas essenciais. Aqui estão alguns tipos de equipamentos agrícolas que comumente incorporam caixas de engrenagens agrícolas:

  • Tratores: Caixas de engrenagens agrícolas são componentes integrais dos tratores, contribuindo para a transmissão de potência do motor para vários acessórios, como arados, grades e cortadores de grama.
  • Colheitadeiras: As colheitadeiras, usadas para coletar safras como grãos, frutas e vegetais, utilizam caixas de engrenagens para acionar sistemas transportadores e separadores, garantindo operações de colheita suaves e eficientes.
  • Plantadores e Semeadores: Plantadores e semeadores contam com caixas de engrenagens para distribuir sementes e fertilizantes com precisão, mantendo a profundidade de plantio desejada.
  • Pulverizadores: Caixas de engrenagens agrícolas são usadas em pulverizadores para acionar bombas que distribuem pesticidas, herbicidas e fertilizantes nos campos.
  • Enfardadeiras de feno: As caixas de engrenagens são essenciais em enfardadeiras de feno para compactar e formar fardos de feno, permitindo fácil armazenamento e transporte.
  • Espalhadores de esterco: Os espalhadores de esterco incorporam caixas de engrenagens para distribuir e espalhar fertilizantes e composto uniformemente pelos campos.
  • Trados de grãos: Os trados de grãos, usados para carregar e descarregar grãos, possuem caixas de engrenagens para acionar o mecanismo de parafuso giratório que levanta e transfere os grãos.
  • Cultivadores: Os cultivadores usam caixas de engrenagens para acionar dentes ou lâminas rotativas que soltam e preparam o solo para o plantio.
  • Cortadores rotativos: Cortadores rotativos, geralmente acoplados a tratores, utilizam caixas de engrenagens para acionar as lâminas giratórias usadas para cortar grama alta, ervas daninhas e arbustos.
  • Debulhadores: Debulhadoras, utilizadas para separar grãos de suas cascas ou talos, incorporam caixas de engrenagens para acionar os mecanismos de debulha.

Esses exemplos demonstram as diversas aplicações de caixas de engrenagens agrícolas em uma ampla gama de equipamentos agrícolas. Ao fornecer transmissão de energia e controle confiáveis, as caixas de engrenagens agrícolas contribuem significativamente para a produtividade e eficiência das práticas agrícolas modernas.

caixa de engrenagens agrícola

Key Features of a Durable and Reliable Agricultural Gearbox

A durable and reliable agricultural gearbox is crucial for the efficient operation of farming equipment and machinery. The following key features contribute to the durability and reliability of agricultural gearboxes:

  • High-Quality Materials: Agricultural gearboxes are often exposed to harsh conditions, including dust, debris, and varying weather. Using high-quality materials, such as strong alloy steels, can enhance the gearbox’s resistance to wear, corrosion, and other forms of deterioration.
  • Rugged Construction: The gearbox should have a robust and rugged construction to withstand the stresses and strains associated with agricultural tasks. Reinforced housings, precision machining, and robust seals can help prevent damage and ensure longevity.
  • Effective Lubrication System: Proper lubrication is vital to reduce friction, dissipate heat, and prevent premature wear. Agricultural gearboxes should be equipped with efficient lubrication systems that ensure all components are adequately lubricated, even during extended operation.
  • Vedação e proteção: Dust, dirt, and moisture are common challenges in agricultural environments. Effective sealing mechanisms, such as gaskets and seals, prevent contaminants from entering the gearbox and protect internal components from damage.
  • Dissipação de calor: The gearbox should be designed to dissipate heat effectively, especially during prolonged operation. Overheating can lead to lubrication breakdown and premature wear. Cooling fins and adequate ventilation can help maintain optimal operating temperatures.
  • Gear Quality and Precision: High-quality gears with accurate tooth profiles and precision manufacturing ensure smooth and efficient power transmission. Properly machined gears reduce noise, vibration, and the risk of gear failures.
  • Advanced Gear Design: Some agricultural gearboxes may feature advanced gear designs, such as helical or planetary gears. These designs offer improved efficiency, reduced noise, and increased load-bearing capacity compared to traditional spur gears.
  • Overload Protection: Incorporating overload protection mechanisms, such as shear pins or clutch systems, can prevent damage to the gearbox and other connected components in case of sudden high loads or jams.
  • Easy Maintenance Access: The gearbox should be designed with maintenance in mind. Accessible inspection points, drain plugs, and fill ports make it easier for operators to perform routine maintenance tasks.

Manufacturers often engineer agricultural gearboxes to meet these requirements, ensuring that they can withstand the demanding conditions of farming operations and contribute to the reliable performance of agricultural machinery.

China Best Sales CZPT Wheel Gearbox on Valmont Center CZPT and Lateral Move Irrigation System   cycloidal gearbox	China Best Sales CZPT Wheel Gearbox on Valmont Center CZPT and Lateral Move Irrigation System   cycloidal gearbox
editor by CX 2024-02-01

pt_BRPortuguese