Descrição do produto
Gearbox for plastic extruder
1) Small volume
2) Big transmission torque
3) High efficiency
4) Low consumption.
Product Description :
ZLYJ gearbox series are transmission devices, which are specially designed for single-screw extruder with high precision, hard gear surface, accompany with thrust. Adopting the technical specifications stipulated in JB/T9050.1-1999, all CHINAMFG gearboxes are designed accordingly.
Main Features:
1.The material of gear is the high strength alloy steel, it is manufactured by carburizing, quenching (and other heat treatment), gringding process at last. The gear is in high precison ( 6 grade ) and high hardness ( reaches HRC54-62). Besides, it features low noise when operating.
2. It contains high bearing ability thrust, which is performed reliable and can withstand larger axial thrust.
3. All the items are treated by forced lubrication and cooling system except very few small specification products.
4. CHINAMFG series gearbox is adopted by six-side processing box. Its normal installation is horizontal, but can also be changed to vertical installation according to customer’s requirment.
5. Efficiency transmission, low noise, long operaton time.
Main parameters :
| Tipo | Spec | Input Power(kw) | N( enter) | N(output) | Torque de saída | Permitted axial thrust of output shaft(KN) | Screw Diameter | Length-diameter ratio |
| (N@m) | ||||||||
| ZLYJ | 112-8 | 5.5 | 800 | 100 | 525 | 35 | Ø35 | 25:01:00 |
| 133-8 | 8 | 800 | 100 | 764 | 39 | Ø50 | 25:01:00 | |
| 146-10 | 11 | 1000 | 100 | 1050 | 54 | Ø55 | 25:01:00 | |
| 173-10 | 18.5 | 900 | 90 | 1962 | 110 | Ø65 | 25:01:00 | |
| 200-12.5 | 30 | 1000 | 80 | 3581 | 155 | Ø75 | 25:01:00 | |
| 225-12.5 | 45 | 1000 | 80 | 5371 | 180 | Ø90 | 25:01:00 | |
| 250-16 | 55 | 1120 | 70 | 7503 | 192 | Ø105 | 25:01:00 | |
| 280-16 | 75 | 960 | 60 | 7643 | 258 | Ø110 | 25:01:00 | |
| 315-16 | 85 | 960 | 60 | 13528 | 287 | Ø120 | 25:01:00 | |
| 330-16 | 110 | 960 | 60 | 17507 | 360 | Ø135 | 25:01:00 | |
| 375-16 | 132 | 960 | 60 | 21008 | 390 | Ø150 | 25:01:00 | |
| 395-16 | 185 | 960 | 60 | 29442 | 400 | Ø160 | 25:01:00 | |
| 420-16 | 160 | 960 | 60 | 31831 | 430 | Ø160 | 25:01:00 | |
| 420-16 | 220 | 960 | 60 | 31831 | 430 | Ø170 | 25:01:00 | |
| 450-20 | 213 | 1000 | 60 | 40640 | 500 | Ø160/Ø170 | 25:01:00 | |
| 560-17 | 540 | 1000 | 50 | 84034 | 700 | Ø200 | 25:01:00 | |
| 630-10 | 540 | 1000 | 50 | 15712 | 770 | Ø250 | 25:01:00 |
Our advantage :
A> long time experience and history .
B> long time nitriding treatment and heating treatment by itself .
C>advanced Fanuk series CNC computer-controlled milling machines .
D>depth hole drilling machine in 18meters length, which ensure the straigtnss of barrel inside .
E> CAD drawing confirmation before start making .
F> Prompt after sale service .
G>Land owner and registration capital 25, 000, 000RMB .
Nossa empresa:
ZHangZhoug CHINAMFG plastic machinery co.,ltd is located in HangZhou HangZhou city with brand of PYM(Former HangZhou CHINAMFG machine screw co.ltd since 1988). The company is specialized in making screw barrel, gearbox CHINAMFG series, t die, filter and extruder machine. It has become 1 of the largest supplier of main parts in HangZhou city which is the basement of plastic machinery.
FRQ:
1.Q:What are we?
A:We are factory, with license of import and export goods by ourself.
2.Q:How to get to us?
A:The nearest airport is HangZhou airport, and the nearest train station is HangZhou station.
Warmly welcome to contact us by below ways:
Welcome to our company .
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| Aplicativo: | Machinery, Agricultural |
|---|---|
| Função: | Speed Changing |
| Disposição: | Três anéis |
| Dureza: | Superfície do dente endurecida |
| Instalação: | Tipo horizontal |
| Etapa: | Quatro Passos |
| Personalização: |
Disponível
| Pedido personalizado |
|---|
Case Studies: Successful Implementations of Agricultural Gearboxes
Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:
- Case Study 1: Tractor Versatility
A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.
- Case Study 2: Orchard Management
An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.
- Case Study 3: Precision Planting
A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.
- Case Study 4: Multi-Tasking Implements
A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.
- Case Study 5: Soil Conservation
A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.
These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.
Fatores a considerar ao selecionar a caixa de engrenagens certa para máquinas agrícolas
Escolher a caixa de engrenagens apropriada para máquinas agrícolas é crucial para garantir desempenho e eficiência ideais. Aqui estão os principais fatores a serem considerados ao selecionar a caixa de engrenagens correta:
- Requisitos de potência e torque: Avalie a potência e o torque necessários para a tarefa específica que a máquina executará. Selecione uma caixa de engrenagens que possa lidar com a carga necessária sem forçar os componentes.
- Variação de velocidade: Determine se a máquina requer controle de velocidade variável para diferentes tarefas. Algumas caixas de engrenagens oferecem opções de velocidade ajustável para corresponder a condições e aplicações variadas.
- Compatibilidade de tarefas: Certifique-se de que a caixa de engrenagens escolhida seja compatível com os implementos e acessórios que a máquina usará. Tarefas diferentes podem exigir diferentes relações de engrenagem e capacidades de torque.
- Eficiência: Opte por caixas de engrenagens conhecidas por sua eficiência na transmissão de potência. Caixas de engrenagens eficientes minimizam perdas de energia e maximizam a saída do maquinário.
- Durabilidade: Os ambientes agrícolas podem ser exigentes, então selecione uma caixa de engrenagens que seja construída para suportar as condições, como exposição à sujeira, umidade e impactos.
- Tamanho e peso: Considere o espaço disponível e os limites de peso na máquina. Escolha uma caixa de engrenagens que se encaixe nessas restrições sem comprometer o desempenho.
- Manutenção: Avalie os requisitos de manutenção da caixa de engrenagens. Caixas de engrenagens que são fáceis de manter e consertar podem minimizar o tempo de inatividade e manter a máquina funcionando sem problemas.
- Custo: Equilibre o custo inicial da caixa de engrenagens com seus benefícios e desempenho de longo prazo. Investir em uma caixa de engrenagens de qualidade pode levar a uma melhor relação custo-benefício geral ao longo do tempo.
- Compatibilidade: Certifique-se de que a caixa de engrenagens seja compatível com a fonte de energia (como a tomada de força do trator) e outros componentes da máquina.
- Reputação do fabricante: Escolha caixas de engrenagens de fabricantes respeitáveis com histórico de produção de componentes de máquinas agrícolas confiáveis e de alta qualidade.
Ao considerar cuidadosamente esses fatores, os agricultores podem selecionar a caixa de engrenagens certa que atenda às necessidades específicas de suas máquinas agrícolas, resultando em maior eficiência, produtividade e longevidade do equipamento.
Contribution of Agricultural Gearboxes to Tractor Functionality
An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:
- Transmissão de potência: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
- Controle de velocidade: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
- Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
- Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
- Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.
Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.
Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.
editor by CX 2024-03-09
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