Engranaje de anillo de acero inoxidable para turbina eólica

Engranaje de anillo de acero inoxidable para turbina eólica

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Engranaje de anillo de acero inoxidable para turbina eólica

Stainless Steel Ring Gear for Wind Turbine is a critical component that sits on the Engine Flywheel and engages with the pinion of the starter motor to crank the engine upon starting. It transfers starting torque from starter to engine crankshaft and is an essential part of the machine. The ring gear is widely used in various industries, including passenger cars, trucks, tractors, earth moving equipment, marine engines, lawn mowers, and industrial/power generation.

This product is made of high-quality stainless steel and is designed to provide excellent performance and durability. It has a unique shape and tooth profile, which makes it ideal for transmission ring gear applications. The ring gear is available in different sizes according to the drawing provided by the customer.

The manufacturing process of the ring gear involves gear hobbing, gear milling, gear shaping, gear broaching, gear shaving, gear grinding, and gear lapping. It undergoes heat treatment, including quenching and tempering, carburizing and quenching, high-frequency hardening, and carbonitriding to enhance its hardness and wear resistance. The gear also goes through surface treatment, including blacking, polishing, anodization, chrome plating, zinc plating, nickel plating, among others, to protect it from rust and corrosion.

The capabilities of the gear/spline are impressive, with a maximum O.D. of 2500 mm, minimum I.D. of 650mm, and maximum face width of 500 mm. Internal gears and internal splines are made through milling, shaping, and tooth grinding processes, while external gears and external splines are made through hobbing, milling, and tooth grinding. The product is manufactured following DIN Class 8, ISO/GB Class 8, AGMA Class 13, JIS Class 0 teeth accuracy standards.

To install, maintain, repair or replace the ring gear, it is essential to follow the manufacturer's instructions in the user manual. Regular maintenance and inspection to check for any wear or damage can significantly extend the life of the ring gear.

We supply various plastic gears used in the industry, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, detachable chains, pulleys and pulleys, planetary gearboxes, timing pulleys, bushings, and more. Our company provides high-quality products, favorable prices, and considerate service. We welcome customers to come to the drawing or sample customization.

Presupuesto

Especificaciones del producto
Forma
Engranaje de anillo
Perfil del diente
involute
Descripción
Transmission Ring Gear
Tamaño
According to Drawing

Technical Detail

Selected Material

Carbon Steel
SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214L etc
Acero aleado
20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5 etc
Latón/Bronce
HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40 etc
Módulos

1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5....8.0 etc
Proceso de mecanizado

Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding, and Gear Lapping
Tolerance Control

Outer Diameter
±0.005 mm
Length Dimension
±0.05 mm
Tratamiento térmico

Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding......
Teeth Accuracy

DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0
Tratamiento de superficies

Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating......

Capabilities of Gear/Spline

INTERNAL GEARS AND INTERNAL SPLINES
MILLING SHAPING TOOTH GRINDING
Maximum O.D. 2500 mm 2500 mm 2500 mm
Minimum I.D. 650 mm 50 mm 100 mm
Maximum Face Width 500 mm 500 mm 500 mm
Maximum Diametral Pitch D.P. 1 D.P. 1 DP 0.5
Maximum Module 26 mm 26 mm 45 mm
AGMA Level/ DIN Level DIN Class 8 DIN Class 8 DIN Class 4
Tooth Surface Finishing Ra 3.2 Ra 3.2 Ra 0.6
Maximum Helix Angle ±22.5° ±22.5° ±45°
EXTERNAL GEARS AND EXTERNAL SPLINES
HOBBING MILLING TOOTH GRINDING
Maximum O.D. 1250 milímetros 2500 mm 2500 mm
Minimum O.D. 20 mm 200 mm 20 mm
Maximum Face Width 500 mm 500 mm 1480 mm
Maximum Diametral Pitch D.P. 1 D.P. 1 DP 0.5
Maximum Module 26 mm 26 mm 45 mm
AGMA Level/ DIN Level DIN Class 8 DIN Class 8 DIN Class 4
Tooth Surface Finishing Ra 3.2 Ra 3.2 Ra 0.6
Maximum Helix Angle ±45° ±45° ±45°

Preguntas frecuentes

  1. P: ¿Es usted una empresa comercial o un fabricante?

    A: Somos una fábrica.
  2. P: ¿Cuánto tiempo dura el envío?

    A: Generally, it is 5-10 days if the goods are in stock. Or it is 15-20 days if the goods are not in stock, according to quantity.
  3. P: ¿Ofrecen muestras? ¿Son gratuitas o tienen un costo adicional?

    A: Yes, we could offer the sample for free but do not pay the freight cost.
  4. Q: What are your terms of payment?

    A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance, balance before shipment. If you have another question, please contact us as below.
  5. Q: Can you customize the product according to my requirements?

    A: Yes, we can customize the product according to your drawing or sample.

Sobre nosotros

¡Garantizamos productos de primera calidad a los mejores precios en China! Aceptamos pedidos especiales y, si está interesado en alguno de nuestros productos, no dude en comunicarse con nosotros para obtener información más detallada. Nos aseguramos de que nuestros productos sean seguros, de alta calidad y a un precio razonable. Comuníquese con nosotros lo antes posible si desea obtener más información. Estamos ansiosos por cooperar contigo!

Una gran parte de nuestros productos se exporta a Europa y América, con opciones estándar y personalizadas disponibles. Podemos fabricar según sus dibujos o muestras, utilizando materiales estándar o según sus requisitos específicos. Elegirnos significa elegir confiabilidad.

Materiales disponibles

1. Acero inoxidable: SS201, SS303, SS304, SS316, SS416, SS420
2. Acero: C45 (K1045), C46 (K1046), C20
3. Latón: C36000 (C26800), C37700 (HPb59), C38500 (HPb58), C27200 (CuZn37), C28000 (CuZn40)
4. Bronce: C51000, C52100, C54400, etc.
5. Hierro: 1213, 12L14,1215
6. Aluminio: Al6061, Al6063
7.OEM según su solicitud

Tratamiento de superficies

Recocido, canonización natural, tratamiento térmico, pulido, niquelado, cromado, galvanizado, pasivación amarilla, pasivación dorada, satinado, pintura superficial negra, etc.

Método de procesamiento

Mecanizado CNC, punzonado, torneado, fresado, taladrado, rectificado, brochado, soldadura y montaje.

Control de calidad y certificado

Los técnicos realizan autocontrol en la producción, control final antes del paquete por parte de un inspector de calidad profesional.
ISO9001:2008, ISO14001:2001, ISO/TS 16949:2009

Paquete y plazo de entrega

Tamaño: Dibujos
Caja/contenedor de madera y paleta, o según especificaciones personalizadas.
Muestras de 15 a 25 días. Pedido oficial de 30 a 45 días.
Puerto: Puerto de Shanghái/Ningbo

Industrias a las que prestamos servicios

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