Stainless Steel Ring Gear For Wind Turbine

Stainless Steel Ring Gear For Wind Turbine

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Stainless Steel Ring Gear For Wind Turbine

Stainless Steel Ring Gear for Wind Turbine is a critical component that sits on the Engine Flywheel and engages with the pinion of the starter motor to crank the engine upon starting. It transfers starting torque from starter to engine crankshaft and is an essential part of the machine. The ring gear is widely used in various industries, including passenger cars, trucks, tractors, earth moving equipment, marine engines, lawn mowers, and industrial/power generation.

This product is made of high-quality stainless steel and is designed to provide excellent performance and durability. It has a unique shape and tooth profile, which makes it ideal for transmission ring gear applications. The ring gear is available in different sizes according to the drawing provided by the customer.

The manufacturing process of the ring gear involves gear hobbing, gear milling, gear shaping, gear broaching, gear shaving, gear grinding, and gear lapping. It undergoes heat treatment, including quenching and tempering, carburizing and quenching, high-frequency hardening, and carbonitriding to enhance its hardness and wear resistance. The gear also goes through surface treatment, including blacking, polishing, anodization, chrome plating, zinc plating, nickel plating, among others, to protect it from rust and corrosion.

The capabilities of the gear/spline are impressive, with a maximum O.D. of 2500 mm, minimum I.D. of 650mm, and maximum face width of 500 mm. Internal gears and internal splines are made through milling, shaping, and tooth grinding processes, while external gears and external splines are made through hobbing, milling, and tooth grinding. The product is manufactured following DIN Class 8, ISO/GB Class 8, AGMA Class 13, JIS Class 0 teeth accuracy standards.

To install, maintain, repair or replace the ring gear, it is essential to follow the manufacturer's instructions in the user manual. Regular maintenance and inspection to check for any wear or damage can significantly extend the life of the ring gear.

We supply various plastic gears used in the industry, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, detachable chains, pulleys and pulleys, planetary gearboxes, timing pulleys, bushings, and more. Our company provides high-quality products, favorable prices, and considerate service. We welcome customers to come to the drawing or sample customization.

Specifications

Product Specifications
Shape
Ring Gear
Tooth Profile
involute
Description
Transmission Ring Gear
Size
According to Drawing

Technical Detail

Selected Material

Carbon Steel
SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214L etc
Alloy Steel
20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5 etc
Brass/Bronze
HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40 etc
Modules

1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5....8.0 etc
Machining Process

Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding, and Gear Lapping
Tolerance Control

Outer Diameter
±0.005 mm
Length Dimension
±0.05 mm
Heat Treatment

Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding......
Teeth Accuracy

DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0
Surface Treatment

Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating......

Capabilities of Gear/Spline

INTERNAL GEARS AND INTERNAL SPLINES
MILLING SHAPING TOOTH GRINDING
Maximum O.D. 2500 mm 2500 mm 2500 mm
Minimum I.D. 650 mm 50 mm 100 mm
Maximum Face Width 500 mm 500 mm 500 mm
Maximum Diametral Pitch D.P. 1 D.P. 1 DP 0.5
Maximum Module 26 mm 26 mm 45 mm
AGMA Level/ DIN Level DIN Class 8 DIN Class 8 DIN Class 4
Tooth Surface Finishing Ra 3.2 Ra 3.2 Ra 0.6
Maximum Helix Angle ±22.5° ±22.5° ±45°
EXTERNAL GEARS AND EXTERNAL SPLINES
HOBBING MILLING TOOTH GRINDING
Maximum O.D. 1250 mm 2500 mm 2500 mm
Minimum O.D. 20 mm 200 mm 20 mm
Maximum Face Width 500 mm 500 mm 1480 mm
Maximum Diametral Pitch D.P. 1 D.P. 1 DP 0.5
Maximum Module 26 mm 26 mm 45 mm
AGMA Level/ DIN Level DIN Class 8 DIN Class 8 DIN Class 4
Tooth Surface Finishing Ra 3.2 Ra 3.2 Ra 0.6
Maximum Helix Angle ±45° ±45° ±45°

FAQ

  1. Q: Are you a trading company or a manufacturer?

    A: We are a factory.
  2. Q: How long is your delivery time?

    A: Generally, it is 5-10 days if the goods are in stock. Or it is 15-20 days if the goods are not in stock, according to quantity.
  3. Q: Do you provide samples? Is it free or extra?

    A: Yes, we could offer the sample for free but do not pay the freight cost.
  4. Q: What are your terms of payment?

    A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance, balance before shipment. If you have another question, please contact us as below.
  5. Q: Can you customize the product according to my requirements?

    A: Yes, we can customize the product according to your drawing or sample.

About us

We guarantee top-quality products at the best prices in China! Special orders are welcome, and if you’re interested in any of our products, feel free to reach out for more detailed information. We ensure our products are safe, high-quality, and reasonably priced. Please contact us as soon as possible if you’d like to learn more. We’re eager to cooperate with you!

A large portion of our products is exported to Europe and the Americas, with both standard and custom options available. We can manufacture according to your drawings or samples, using standard materials or as per your specific requirements. Choosing us means choosing reliability.

Materials Available

1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40)
4. Bronze: C51000, C52100, C54400, etc
5. Iron: 1213, 12L14,1215
6. Aluminum: Al6061, Al6063
7.OEM according to your request

Surface Treatment

Annealing, natural canonization, heat treatment, polishing, nickel plating, chrome plating, zinc plating,yellow passivization, gold passivization, satin, Black surface painted etc.

Processing Method

CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly

QC & Certificate

Technicians self-check in production,final-check before package by professional Quality inspector
ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009

Package & Lead Time

Size: Drawings
Wooden Case/Container and pallet, or as per customized specifications.
15-25days samples. 30-45days offcial order
Port: Shanghai/Ningbo port

Industries We Service

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