Helical Bevel Gearboxes Apply In Plastic Machinery

Helical Bevel Gearboxes Apply In Plastic Machinery

Category:

Helical Bevel Gearboxes Apply In Plastic Machinery

Helical bevel gearboxes are widely used in plastic machinery due to their high modular design, stable transmission, low noise, good sealing, high efficiency and power saving, cost-saving, and low maintenance. These gearboxes can apply to various industries such as ports and shipping, lifting and transporting, electricity, coal mining, cement and construction, paper and light industry, chemical, and environmental protection, among others.

Helical bevel gearboxes are classified based on their size, which is determined by the solid or hollow shaft diameter, center height, output flange diameter, power, ratio, permissible torque, and weight. The gear materials are made of 20CrMnTi alloy steel, while the housing materials are cast iron or ductile iron with a hardness of HBS190-240. The gear's surface hardness ranges from HRC58?? to 62??, while the gear core hardness varies from HRC33-40. The gearbox's machining precision is accurate grinding with a 6-5 grade, and the efficiency can reach 94-96% depending on the transmission stage.

Helical bevel gearboxes are easy to install, maintain, repair, and replace. The gearbox is equipped with lubricating oil, and the heat treatment process involves tempering, cementing, quenching, among others. The permissible torque ranges from 200 to 50,000 N.m, and the weight ranges from 11 to 1700 kgs.

Advantages of Helical Bevel Gearboxes:

  1. High modular design
  2. High load support, stable transmission, and low noise
  3. Good sealing, wide range of applications
  4. High efficiency and power saving
  5. Cost-saving and low maintenance

Main Applications of Helical Bevel Gearboxes:

  1. Ports and Shipping
  2. Lifting and Transporting
  3. Electricity
  4. Coal Mining
  5. Cement and Construction
  6. Paper and Light Industry
  7. Chemical and Environmental Protection

Technical Data:

Housing material
Cast iron/Ductile iron
Housing hardnessHBS190-240
Gear material20CrMnTi alloy steel
Surface hardness of gearsHRC58??~62 ??
Gear core hardnessHRC33~40
Input / Output shaft material42CrMo alloy steel
Input / Output shaft hardnessHRC25~30
Machining precision of gearsAccurate grinding, 6~5 Grade
Lubricating oilGB L-CKC220-460, Shell Omala220-460
Heat treatmentTempering, cementiting, quenching, etc.
Efficiency94%~96% (depends on the transmission stage)
Noise (MAX)60~68dB
Temp. Rise (MAX)40??C
Temp. Rise (Oil)(MAX)50??C
Vibration??20?m
Backlash??20Arcmin
SizeSolid Shaft Dia.   (mm)Hollow Shaft Dia.   (mm)Center Height   (mm)Output Flange Dia.   (mm)Power   (kw)RatioPermissible Torque   (n.m)Weight   (kgs)
37??25k6??30h7100??110/1600.18-3.05.36-106.3820011
47??30k6??35h7112??120/2000.18-3.05.81-131.8740020
57??35k6??40h7132??155/2500.18-5.56.57-145.1460027
67??40k6??40h7140??155/2500.18-5.57.14-144.7982033
77??50k6??50h7180??170/3000.37-11.07.24-292.18155057
87??60m6??60h7212??215/3500.75-22.07.19-197.18270085
97??70m6??70h7265??260/4501.1-30.08.95-176.054300130
107??90m6??90h7315??304/4503.0-45.08.74-141.468000250
127??110m6??100h7375??350/5507.5-90.08.68-146.0713000380
157??120m6??120m6450??400/66011.0-160.012.65-150.4118000610
167??160m6??160m6500??80011.0-200.017.28-163.91320001015
187??190m6??190m6600??80018.5-200.017.27-180.78500001700

Our company provides a wide selection of reducers for applications in motion control and mechanical transmission. We offer precision inline planetary gearboxes, right angle planetary gearboxes, 90 degree right angle servo motor gearboxes, harmonic drive gearboxes, RV reducers for robots, ground precision racks and pinions, servo motors, stepper motors, brushless motors, worm gear reducers, gear motors, screw jacks, steering gears, and other related reducer gearboxes and accessories. We also provide custom service according to your requirements. Our products feature low backlash, high efficiency, and low noise. We also offer a one-year warranty and lifetime after-sales service.

Why Choose Us?

  1. Wide selection of reducers: Our company offers a wide range of standard and custom solutions for applications in motion control and mechanical transmission.
  2. Attractive price and top brand quality: We offer our customers attractive prices with good quality, and all servo gearboxes produced by our famous brand are strictly inspected and tested before leaving the factory.
  3. All-round professional technical support: We have a professional technical team to serve you, and we offer 24-hour technical support if you have any other issues that need urgent resolution.
  4. Provide customized service: We can provide custom service according to your requirements.
  5. Fast delivery time: For most of the standard reducers, we have sufficient stock, which can be delivered to customers in a very short time.
  6. Professional: We are one of the leading bevel gearbox manufacturers, mechanical product suppliers, and factories. We supply angular contact worm gearbox, planetary gearbox, and many other products.

Other Products Business

We mainly supply various Plastic Gear used in industry, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, detachable chains, pulleys and pulleys, planetary gearboxes, timing pulleys, bushings, and more. Our high-quality products, favorable prices, and considerate services have gained high recognition and evaluation from our customers worldwide. We welcome customers to come to the drawing or sample customization.

Q&A

  1. What are the advantages of helical bevel gearboxes?
  2. What are the main applications of helical bevel gearboxes?
  3. What is the technical data of helical bevel gearboxes?
  4. How to install, maintain and repair helical bevel gearboxes?
  5. What other products does the company supply?

About us

We guarantee top-quality products at the best prices in China! Special orders are welcome, and if you’re interested in any of our products, feel free to reach out for more detailed information. We ensure our products are safe, high-quality, and reasonably priced. Please contact us as soon as possible if you’d like to learn more. We’re eager to cooperate with you!

A large portion of our products is exported to Europe and the Americas, with both standard and custom options available. We can manufacture according to your drawings or samples, using standard materials or as per your specific requirements. Choosing us means choosing reliability.

Materials Available

1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40)
4. Bronze: C51000, C52100, C54400, etc
5. Iron: 1213, 12L14,1215
6. Aluminum: Al6061, Al6063
7.OEM according to your request

Surface Treatment

Annealing, natural canonization, heat treatment, polishing, nickel plating, chrome plating, zinc plating,yellow passivization, gold passivization, satin, Black surface painted etc.

Processing Method

CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly

QC & Certificate

Technicians self-check in production,final-check before package by professional Quality inspector
ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009

Package & Lead Time

Size: Drawings
Wooden Case/Container and pallet, or as per customized specifications.
15-25days samples. 30-45days offcial order
Port: Shanghai/Ningbo port

Industries We Service

en_USEnglish