Plastic Spur Gears

Plastic Spur Gears

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Plastic Spur Gears: High Performance and Versatile Drive Components

Plastic spur gears, also known as straight-toothed gears, are widely used in various industries for their superior performance and versatility. With radial teeth for transmitting power and motion between parallel axes, these gears offer a cost-effective solution for applications requiring high torque, speed increase or reduction, and precise positioning systems.

Plastic spur gears are available in various configurations, including handmade/machined custom gears, ensuring that specific needs for laser printers, digital cameras, scanners, CD-ROMs, stepping motors, medical equipment, vending machines, gear pumps, household appliances, fax machines, watches, toys, and other specialized products are met.

Advantages of Plastic Spur Gears

Unlike metal gears, plastic spur gears offer many advantages, including:

  1. Ease of molding into various shapes, thus providing a wide range of configurations
  2. Less expensive and lighter in weight compared to metal gears
  3. Chemical and corrosion-resistant
  4. Quieter and smoother operation with more efficient drive geometry
  5. Inherent self-lubricating properties

While these advantages make plastic spur gears an attractive option for various applications, proper design and engineering are essential to account for possible dimensional and property variations over the expected range of operating conditions.

Specifications of Plastic Spur Gears

At EVER-POWER, we offer a wide range of plastic spur gears to suit different applications. Our plastic spur gears come in the following specifications:

TypePlastic Spur Gear
ModuleM0.1 - M2.0
MaterialPolyacetal (POM) / Nylon (Flexible)
BoreO1.40mm/ O1.90mm/ O2.05mm/ O2.40mm/ O2.55mm / O2.90mm/ O3.05mm (Flexible)
Outer DiameterO2.0mm - O100.0mm (Flexible)
Face Width (L)2.0mm - 10.0mm (Flexible)

We can also provide customized gears based on specific customer requirements. Tests of gears can be done before mold making to ensure optimal performance.

About Plastic Gears

Gears are toothed wheels designed to transmit force to another equipment or toothed component. The teeth of a gear can be shaped to minimize wear, vibration, and noise, and maximize power transmission efficiency.

Gears of differing sizes are often used in pairs for a mechanical advantage, allowing the torque of the driving gear to produce an enormous torque in the driven gear at a lower speed or a smaller torque at a higher rate.

The history of plastic gears dates back to the 1950s when engineers started to use them as alternatives to metal gears. Since then, plastic gears have evolved considerably, and today they are widely used in various industries.

Installation, Maintenance, and Repair of Plastic Spur Gears

Proper installation and maintenance of plastic spur gears are essential to ensure optimal performance and longevity. Here are some essential tips for installing and maintaining plastic spur gears:

  • Ensure that gears are properly aligned and mounted on shafts
  • Check for proper meshing of teeth and adjust as necessary
  • Use proper lubrication to prevent wear and reduce noise
  • Inspect gears periodically for signs of wear and replace as necessary
  • Use caution when handling and cleaning gears to avoid damage

To repair plastic spur gears, it is essential to identify and address the root cause of the problem. Common issues include wear, misalignment, and improper lubrication. Depending on the extent of the damage, gears may need to be replaced or repaired.

Other Products Offered by EVER-POWER

At EVER-POWER, we offer a wide range of plastic gear products used in various industries, including agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, detachable chains, pulleys and pulleys, planetary gearboxes, timing pulleys, bushings, and more.

We pride ourselves on offering high-quality products at favorable prices and with considerate service. We welcome customers to come to us with drawings or samples for customization.

Q&A

  1. What are plastic spur gears used for?
  2. What are the advantages of plastic spur gears compared to metal gears?
  3. What are the specifications of plastic spur gears offered by EVER-POWER?
  4. How do you install and maintain plastic spur gears?
  5. What other plastic gear products does EVER-POWER offer?

About us

We guarantee top-quality products at the best prices in China! Special orders are welcome, and if you’re interested in any of our products, feel free to reach out for more detailed information. We ensure our products are safe, high-quality, and reasonably priced. Please contact us as soon as possible if you’d like to learn more. We’re eager to cooperate with you!

A large portion of our products is exported to Europe and the Americas, with both standard and custom options available. We can manufacture according to your drawings or samples, using standard materials or as per your specific requirements. Choosing us means choosing reliability.

Materials Available

1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40)
4. Bronze: C51000, C52100, C54400, etc
5. Iron: 1213, 12L14,1215
6. Aluminum: Al6061, Al6063
7.OEM according to your request

Surface Treatment

Annealing, natural canonization, heat treatment, polishing, nickel plating, chrome plating, zinc plating,yellow passivization, gold passivization, satin, Black surface painted etc.

Processing Method

CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly

QC & Certificate

Technicians self-check in production,final-check before package by professional Quality inspector
ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009

Package & Lead Time

Size: Drawings
Wooden Case/Container and pallet, or as per customized specifications.
15-25days samples. 30-45days offcial order
Port: Shanghai/Ningbo port

Industries We Service

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