Spur Gear
A spur gear is a type of gear with teeth running parallel to its axis, offering higher efficiency compared to other gear types. These gears typically achieve efficiency levels between 94% and 98% at lower gear ratios. Spur gears can be made from various materials, including metal and plastic. Due to their parallel tooth alignment, they tend to generate more noise during operation, especially when the teeth engage with other gears. While not commonly used in automobiles, spur gears are frequently found in airplane engines.
Ever-power, a leading manufacturer of spur gears in China, provides a wide range of high-quality spur gears. Contact us today for more details!
Spur Gears for Sale
Advantages and Disadvantages of Spur Gears
Spur gears are widely used in various applications to increase or decrease velocity and torque. They are commonly found in aircraft engines, trains, bicycles, ball mills, sugar mills, and other industrial machinery. Their high efficiency and compact design make them suitable for fitting into tight spaces, and they are especially advantageous in gear trains where a constant speed is required. Due to their efficiency, spur gears play a crucial role in modern industry, though engineers must carefully assess power losses during the design phase to maintain optimal performance.
Despite their advantages, spur gears do have limitations. They cannot transmit power between non-parallel axes, and they tend to produce excessive noise at high speeds. Additionally, their teeth are subject to significant stress, which can reduce their resilience compared to other gear types. However, spur gears remain durable and cost-efficient, especially when made from strong and abrasion-resistant materials like POM (Polyacetal), which is often used in gearboxes and industrial applications.
About us – Spur Gears Manufacturer
HZPT is a leading spur gear manufacturer and supplier in China, committed to delivering top-tier products with a focus on production quality. We ensure that every spur gear is manufactured with precision, adhering to the highest industry standards. Our advanced production techniques and stringent quality control processes guarantee that each gear meets the required performance specifications, ensuring durability, efficiency, and long-lasting service.
With a combination of high-quality materials and state-of-the-art manufacturing technology, HZPT offers spur gears that provide exceptional reliability for various industrial applications. Despite the superior quality, we offer competitive pricing, making us a trusted and cost-effective partner for businesses worldwide. If you are looking for robust and high-performance China spur gears, contact us today to learn more about our products and services!
Dimensions of Spur Gears
The basic dimensions of spur gears are the diameter and pitch of the teeth, as well as the pressure angle. These dimensions can be determined through the use of mathematical calculations. The dedendum, which is the depth of the tooth space below the pitch circle, is generally larger than the addendum circle of the mating gear. The root diameter is the diameter at the base of the tooth space. Other important dimensions of spur gears include the pitch point and pressure angle, which measure the angle between the pitch circle and the plane tangent to it.
Features of Spur Gears
The performance of spur gears is greatly affected by the design and the materials used for production. To achieve optimal performance, these gears must have accurate dimensions and high-quality materials. Gear design depends on the pitch diameter and pitch point, which are important elements of the proper functioning of a gear.
Aside from high performance and high load carrying capacity, spur gears are also known for their noise-free operation. In addition, many types of spur gears are made of non-metallic materials. This type of material also offers noise-free operation and corrosion resistance. For this reason, it is important to consider the material when choosing spur gears.
Spur Gears VS Helical Gears
Spur gears and helical gears each come with their own set of advantages and disadvantages, with the key differences stemming from the way their teeth come into contact. In spur gears, the teeth engage abruptly, whereas in helical gears, the engagement is more gradual. In both types, the radial contact follows a line that correlates with the tooth face width. However, the significant differences between them are due to their tooth profiles and meshing characteristics.
For spur gears, the teeth are aligned parallel to each other, leading to a straightforward but noisier operation. In contrast, the teeth of helical gears are inclined at an angle to the axis, allowing for smoother and quieter meshing. This gradual engagement reduces noise and vibration, making helical gears preferable for high-speed applications. However, helical gears have a slight drawback in terms of efficiency due to tooth slippage. Moreover, helical gears are more complex, often more difficult to install, and tend to have lower backlash compared to spur gears. Helical gears also tend to be more challenging to manufacture due to their smaller diameters and intricate design.