Fabricated Steel Sprockets
Fabricated Steel Sprockets: High-Quality and Versatile Industrial Components
Fabricated Steel Sprockets are essential components used in various industrial applications. These sprockets are made from high carbon steel, ensuring exceptional strength and durability. Available in Solid, Split, Removable Rim, or Split Removable Rim designs, these sprockets offer flexibility and ease of use. All surfaces that come into contact with the chain are hardened, providing optimal performance and extended lifespan.
Common Use Scenarios
- Conveying Systems: Fabricated Steel Sprockets play a crucial role in conveyor systems, facilitating the movement of materials in manufacturing plants, warehouses, and distribution centers.
- Mechanical Power Transmission: These sprockets are widely used in power transmission applications, such as in heavy machinery, industrial drives, and agricultural equipment.
- Motion Control Systems: From robotics to printing presses, Fabricated Steel Sprockets are essential components in precision motion control systems, ensuring accurate and reliable movement.
Advantages of Fabricated Steel Sprockets
- Durability: Made from high-quality carbon steel, these sprockets are designed to withstand heavy loads, harsh environments, and continuous operation.
- Versatility: The availability of Solid, Split, Removable Rim, and Split Removable Rim designs allows for easy customization and adaptation to various applications.
- High Performance: The hardened surfaces of these sprockets ensure smooth chain engagement, minimizing wear and maximizing efficiency.
- Easy Installation and Maintenance: Fabricated Steel Sprockets are designed for simple installation and require minimal maintenance, saving valuable time and resources.
Materials and Classification
Fabricated Steel Sprockets are typically made from high carbon steel due to its excellent strength and wear resistance properties. However, they can also be manufactured using alternative materials such as stainless steel or alloy steel, depending on specific application requirements.
These sprockets are classified based on chain size and pitch diameter. Various chain sizes, including X-348, 458/X458, 468, 658, 678/X678, 698, 998, 9118, and 9148, are available, each offering different pitch diameters to accommodate diverse industrial needs.
Installation, Maintenance, and Repair
Installing Fabricated Steel Sprockets is a straightforward process. Proper alignment and secure attachment to the shaft or hub are crucial for efficient operation and longevity. Regular inspection and lubrication of the sprockets are recommended to prevent premature wear and ensure smooth chain operation.
In case of damage or wear, repairing Fabricated Steel Sprockets can often be accomplished by replacing individual teeth or segments. However, if extensive damage occurs, it may be necessary to replace the entire sprocket to maintain optimal performance.
Other Products and Business
Our company specializes in providing a wide range of high-quality industrial components. In addition to Fabricated Steel Sprockets, we supply various Plastic Gear used in the industry. Our product catalog includes agricultural gearboxes, power output shafts, fluid couplings, worm gear reducers, gears and racks, detachable chains, pulleys and pulleys, planetary gearboxes, timing pulleys, bushings, and more.
We pride ourselves on offering products of the highest quality at competitive prices. Our team is dedicated to providing exceptional customer service, and we welcome customization requests based on drawings or samples. We strive to meet and exceed our customers' expectations, and we look forward to serving you with our extensive product range.
Q&A
- Q: What are the main advantages of Fabricated Steel Sprockets?
A: Fabricated Steel Sprockets offer exceptional durability, versatility, high performance, and easy installation and maintenance. - Q: What materials are Fabricated Steel Sprockets made from?
A: Fabricated Steel Sprockets are typically made from high carbon steel, but they can also be manufactured using stainless steel or alloy steel. - Q: What are the common use scenarios for Fabricated Steel Sprockets?
A: Fabricated Steel Sprockets are commonly used in conveying systems, mechanical power transmission, and motion control systems. - Q: How should I install Fabricated Steel Sprockets?
A: Proper alignment and secure attachment to the shaft or hub are crucial. It is also recommended to regularly inspect and lubricate the sprockets. - Q: Can damaged Fabricated Steel Sprockets be repaired?
A: In many cases, it is possible to repair Fabricated Steel Sprockets by replacing individual teeth or segments. However, extensive damage may require replacing the entire sprocket.
About us
We guarantee top-quality products at the best prices in China! Special orders are welcome, and if you’re interested in any of our products, feel free to reach out for more detailed information. We ensure our products are safe, high-quality, and reasonably priced. Please contact us as soon as possible if you’d like to learn more. We’re eager to cooperate with you!
A large portion of our products is exported to Europe and the Americas, with both standard and custom options available. We can manufacture according to your drawings or samples, using standard materials or as per your specific requirements. Choosing us means choosing reliability.
Materials Available
1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40)
4. Bronze: C51000, C52100, C54400, etc
5. Iron: 1213, 12L14,1215
6. Aluminum: Al6061, Al6063
7.OEM according to your request
Surface Treatment
Annealing, natural canonization, heat treatment, polishing, nickel plating, chrome plating, zinc plating,yellow passivization, gold passivization, satin, Black surface painted etc.
Processing Method
CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
QC & Certificate
Technicians self-check in production,final-check before package by professional Quality inspector
ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009
Package & Lead Time
Size: Drawings
Wooden Case/Container and pallet, or as per customized specifications.
15-25days samples. 30-45days offcial order
Port: Shanghai/Ningbo port