Mining Machinery Carburized Helical Gear

The Mining Machinery Carburized Helical Gear is a high-quality gear used in various applications in the mining and engineering industries. It is designed with a tooth shape that is involute, providing excellent performance and durability. The gear is made from 18CrNiMo6 material, which ensures strength and longevity.

The manufacturing process of the gear involves forging, carburization, plane and internal grinding, tooth grinding, and line cutting. This comprehensive process results in a gear that is precise and reliable. The gear has a pressure angle of 20° and meets the quality level of DIN 3962 class 6.

Key Features:

• Gear Tooth Shape: involute
• Gear Material: 18CrNiMo6
• Gear Process: forging, carburization, plane and internal grinding, tooth grinding, line cutting
• Pressure Angle: 20°
• Quality level: DIN 3962 class 6
• Gear Type: M=9, Z=33, a=20°, β=8°, x=0.2, right-handed

The Mining Machinery Carburized Helical Gear is known for its exceptional load-bearing capacity, thanks to its longer and stronger teeth. The gear's design allows for greater surface contact, enabling it to handle heavy loads effectively. However, this design also slightly reduces the gear's efficiency.

One of the notable advantages of helical gears is their quiet operation and reduced vibration, which is achieved through the forging process. These gears closely resemble spur gears, but with the added feature of teeth cut at an angle to the axis. They are available in both right and left-hand configurations.

Common Applications:

• Mining equipment
• Construction machinery
• Power transmission systems
• Industrial machinery

Installation, Maintenance, and Repair:

Proper installation, maintenance, and repair are crucial for ensuring the optimal performance and longevity of the Mining Machinery Carburized Helical Gear. Here are some guidelines:

Installation:

1. Ensure all mating surfaces are clean and free from debris.
2. Properly align the gear with the mating components.
3. Apply the recommended lubricant to the gear teeth.
4. Tighten fasteners evenly and to the specified torque.

Maintenance:

1. Regularly inspect the gear for signs of wear or damage.
2. Clean the gear and remove any accumulated dirt or debris.
3. Monitor