Worm gear units

Worm gear units

Category:

Worm Gear Units: Enhancing Performance and Versatility

Worm gear units are a crucial component in various industrial applications, offering exceptional performance and versatility. With a separable motor mounting flange and housing that incorporates an oil seal, these gear units provide a reliable solution while minimizing the risk of damaging the seal during replacement of the input flange. Moreover, the inclusion of O-Rings in the aside covers ensures a secure and efficient seal, replacing traditional flat gaskets.

One notable feature of worm gear units, particularly in sizes 03-04-05, is the ability to rotate the feet without disassembling them. Additionally, the versions with swinging aside covers allow for lateral flanges to be easily fitted on both sides using simple fixing screws, enhancing flexibility during installation.

The worm screw of these gear units boasts a ZI involute profile, leading to improved performance and reduced temperature. The precise coupling of the worm screw and worm wheel ensures smooth operation, making these units highly efficient in transmitting power.

To ensure long-lasting durability, the gearboxes and motors are coated with RAL 9022 aluminium colour epoxy powder. This protective layer safeguards against oxidation and minimizes the risk of micro-blowholes that may occur during die-casting processes.

For enhanced adaptability, the CHPC pre-stage gears, already included in the CHM catalogue, can be mounted with this range of worm gear units. This allows for gear ratios of up to 1:300, making them suitable for a wide range of applications. In cases where larger reductions are required, two gears can be combined using an appropriate kit, expanding the product's utility.

Key Features of Worm Gear Units:

  • A separable motor mounting flange and housing design for easy replacement
  • O-Rings in aside covers for efficient sealing
  • Rotatable feet in specific sizes for simplified installation
  • ZI involute profile worm screw for improved performance and temperature reduction
  • RAL 9022 aluminium colour epoxy powder coating for protection against oxidation
  • Compatibility with CHPC pre-stage gears for increased gear ratios

Installation, Maintenance, and Replacement:

Installing worm gear units is a straightforward process. Begin by securing the separable motor mounting flange to the desired surface, ensuring proper alignment for efficient power transmission. Regular maintenance involves inspecting the O-Rings and aside covers for any signs of wear or damage. Lubrication should be applied periodically to ensure smooth operation and extend the lifespan of the gear unit. In cases where replacement is necessary, carefully follow the manufacturer's instructions to ensure a seamless transition.

Our Other Quality Products:

At our company, we take pride in supplying a wide range of high-quality industrial products. In addition to worm gear units, we offer various plastic gears, agricultural gearboxes, power output shafts, sprockets, fluid couplings, gears and racks, detachable chains, pulleys and belts, planetary gearboxes, timing pulleys, bushings, and more. Our products are meticulously crafted to meet industry standards and provide reliable solutions for your specific needs. We strive to offer competitive prices, exceptional customer service, and welcome inquiries for customized solutions based on your unique requirements.

Q&A:

  1. 1. How do worm gear units enhance performance?

    Worm gear units, with their ZI involute profile and precise coupling, offer improved performance by efficiently transmitting power while reducing temperature.

  2. 2. What is the significance of O-Rings in worm gear units?

    O-Rings in the aside covers of worm gear units replace traditional flat gaskets, providing a more secure and efficient seal.

  3. 3. Can worm gear units be easily installed?

    Yes, worm gear units are designed for easy installation. The separable motor mounting flange simplifies the process, ensuring proper alignment and efficient power transmission.

  4. 4. What maintenance is required for worm gear units?

    Routine maintenance involves inspecting the O-Rings and aside covers for wear or damage, and applying lubrication to ensure smooth operation and extend the unit's lifespan.

  5. 5. What other products does your company offer?

    In addition to worm gear units, we supply a diverse range of industrial products including plastic gears, agricultural gearboxes, sprockets, pulleys, and more. Contact us for further information on our comprehensive product range.

About us

We guarantee top-quality products at the best prices in China! Special orders are welcome, and if you’re interested in any of our products, feel free to reach out for more detailed information. We ensure our products are safe, high-quality, and reasonably priced. Please contact us as soon as possible if you’d like to learn more. We’re eager to cooperate with you!

A large portion of our products is exported to Europe and the Americas, with both standard and custom options available. We can manufacture according to your drawings or samples, using standard materials or as per your specific requirements. Choosing us means choosing reliability.

Materials Available

1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40)
4. Bronze: C51000, C52100, C54400, etc
5. Iron: 1213, 12L14,1215
6. Aluminum: Al6061, Al6063
7.OEM according to your request

Surface Treatment

Annealing, natural canonization, heat treatment, polishing, nickel plating, chrome plating, zinc plating,yellow passivization, gold passivization, satin, Black surface painted etc.

Processing Method

CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly

QC & Certificate

Technicians self-check in production,final-check before package by professional Quality inspector
ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009

Package & Lead Time

Size: Drawings
Wooden Case/Container and pallet, or as per customized specifications.
15-25days samples. 30-45days offcial order
Port: Shanghai/Ningbo port

Industries We Service

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